How to Calculate OEE in JobBoss

Overall Equipment Effectiveness (OEE) is a key metric for measuring manufacturing productivity and efficiency. By understanding OEE, manufacturers can identify areas for improvement and optimize their processes. This article will cover the basics of how to calculate OEE in JobBoss, a popular manufacturing software. It will explain the components of OEE, the formula used for its calculation, and how JobBoss can help streamline this process for better operational insights.

Why Use JobBoss for OEE Calculation?

JobBoss provides manufacturers with a centralized platform to manage key areas such as production scheduling, inventory control, job costing, and more. Its intuitive user interface and robust reporting capabilities make it an ideal solution for small to medium-sized manufacturing businesses.

By centralizing critical production data and processes, JobBoss empowers manufacturers to make informed decisions in real time. The platform’s seamless integration capabilities ensure that all facets of the manufacturing operation are interconnected and optimized for maximum efficiency.

JobBoss simplifies the process of calculating and tracking OEE with several benefits:

1. Real-Time Data Collection: JobBoss collects data in real-time, providing immediate insights into your production efficiency.
2. Automated Reporting: The software can generate automatic reports, reducing the time spent on manual data entry and calculations.
3. Comprehensive Dashboards: JobBoss offers intuitive dashboards that present key performance metrics, making it easy to identify areas for improvement.
4. Integration Capabilities: JobBoss integrates with other systems, ensuring seamless data flow and consistency across your manufacturing operations.

Setting Up JobBoss for OEE Calculation

Before you can start calculating OEE in JobBoss, there are certain initial setup requirements that need to be fulfilled to ensure a smooth and accurate process. Implementing OEE calculations in JobBoss involves a systematic approach to gather and analyze data related to equipment efficiency, production schedules, and quality standards.

Initial Setup Requirements

To ensure accurate OEE calculations, you should:

• Define your equipment and production lines in JobBoss
• Establish production schedules and shift patterns
• Set up machine availability and downtime codes
• Configure quality inspections and criteria
• Define performance metrics and targets for each equipment
• Train staff on data collection procedures and OEE concepts

By meticulously addressing these setup requirements, JobBoss will be primed to collect the necessary data for OEE calculation, enabling you to make informed decisions to enhance operational efficiency.

Configuring JobBoss for OEE

Within JobBoss, you can configure specific settings to align with your OEE calculation methodology. This includes defining your desired OEE formulas, specifying time thresholds for availability, performance, and quality, and customizing reports to display OEE results in a format that suits your needs.

Furthermore, integrating JobBoss with other systems such as Enterprise Resource Planning (ERP) software can streamline data flow and provide a comprehensive view of production performance across the organization.

By tailoring JobBoss to your OEE requirements, you can ensure accurate and meaningful OEE calculations without compromising on flexibility and customization, ultimately driving continuous improvement and operational excellence.

Step-by-Step Guide to Calculate OEE in JobBoss

1. Understand the Components of OEE

• Availability: The ratio of actual operating time to planned production time.
• Performance: The ratio of actual output to the standard output.
• Quality: The ratio of good units produced to the total units started.

2. Gather Necessary Data

• Planned Production Time: Total time planned for production.
• Downtime: Time the equipment is not running.
• Cycle Time: Time taken to produce one unit.
• Total Units Produced: Number of units produced in the given time.
• Good Units: Number of units that meet quality standards.

3. Log in to JobBoss

• Access JobBoss using your credentials.

4. Navigate to the Data Entry Screen

• Locate the screens where you can input production data (e.g., production orders, job tracking, machine logs).

5. Input Production Data

• Enter the Planned Production Time.
• Log all instances of Downtime.
• Record the Total Units Produced and the number of Good Units.

6. Calculate Availability

• Formula: ​

• Enter this formula into JobBoss or use its built-in calculator.

7. Calculate Performance

• Formula: ​

• Use the Cycle Time to determine the Ideal Cycle Time.
• Enter this formula into JobBoss.

8. Calculate Quality

• Formula: ​

• Enter this formula into JobBoss.

9. Calculate OEE

• Formula: OEE = Availability × Performance × Quality
• Multiply the results from the Availability, Performance, and Quality calculations.
• Enter this formula into JobBoss or use its built-in OEE calculator.

10. Review OEE Reports

• Use JobBoss reporting tools to generate OEE reports.
• Analyze the reports to identify areas of improvement.

11. Take Corrective Actions

• Based on the OEE reports, implement strategies to reduce downtime, improve performance, and enhance quality.
• Document and monitor the changes.

12. Continuous Monitoring

• Regularly update production data in JobBoss.
• Continuously monitor OEE to ensure sustained improvements.

Example Calculation

1. Planned Production Time: 480 minutes (8 hours)
2. Downtime: 60 minutes
3. Operating Time: $480-60=420$ minutes
4. Total Units Produced: 1000 units
5. Good Units: 950 units
6. Ideal Cycle Time: 0.5 minutes/unit

Troubleshooting Common Issues in OEE Calculation

While JobBoss simplifies the OEE calculation process, it’s essential to be aware of and address any common issues that may arise.

Identifying Common Errors

JobBoss offers built-in error detection mechanisms to identify common mistakes or discrepancies in the data input or calculations. By regularly reviewing these error logs, you can promptly rectify any issues and maintain the accuracy of your OEE calculations.

Tips for Accurate OEE Calculation

To ensure accurate OEE calculation in JobBoss, consider implementing the following tips:

• Regularly validate and update your data inputs
• Train your staff on the correct usage and input of data
• Perform periodic audits to check for any inconsistencies
• Analyze and interpret your OEE results holistically, rather than focusing solely on individual components

By following these tips, you can maintain the accuracy and reliability of your OEE calculations in JobBoss, enabling you to make informed decisions and drive continuous improvement.

Mingo Smart Factory Integrates with JobBoss

Curious to see how many steps it takes to calculate OEE in Mingo Smart Factory? The answer is one. The OEE calculation is automatically done for you in the manufacturing dashboard. Check out a demo to learn more.

Ready to take your manufacturing efficiency to the next level? Discover how Mingo Smart Factory can revolutionize your production processes with our easy-to-use, rapidly deployable system. Don’t let complex implementations hold you back—Mingo’s plug-and-play solution is already designed to integrate with JobBoss. The dashboard is designed to fit your unique manufacturing needs without the need for dedicated IT support. Connect with your existing equipment or utilize our hardware for seamless data collection. Talk to an Expert today and start your journey towards optimized OEE with Mingo Smart Factory.