Automotive
Versatech Increased OEE 30%
Consumer Package Goods
Oral Biotech Eliminated Scrap
Food/Beverage
Louisiana Fish Fry Increases OEE 12%
Metal Stamping
H&T Waterbury Reduced Downtime 71%
Blow Molding
Lyons Blow Molding Automated Reporting & Labeling
Mingo Smart Factory is a fast to deploy easy to use production monitoring software that is fast to deploy. Get visibility and insight into production.
“The product was obviously designed by those with significant manufacturing experience as opposed to some software guys deciding to target manufacturing. Their knowledge of how manufacturing actually works comes through.”
President & General Manager, Custom Rubber Products
Production monitoring is the heartbeat of modern manufacturing, providing real-time insights into every facet of production processes. It involves the continuous collection and analysis of data from various sources on the factory floor, including machines, sensors, and production lines.
By visualizing this data in real-time, manufacturers gain invaluable insights into machine performance, production efficiency, and resource utilization. This real-time visibility enables proactive decision-making, allowing manufacturers to identify and address issues promptly, minimize downtime, optimize processes, and ultimately enhance productivity and profitability. In essence, production monitoring serves as the guiding light, illuminating the path to operational excellence in the manufacturing industry.
Take a deeper diver into the role of production monitoring within various manufacturing industries.
Production monitoring is an essential tool for any business that wants to improve its production process. The best way to monitor production will vary depending on the specific needs of the business. However, all methods of production monitoring can provide valuable insights that can be used to improve the production process.
By collecting and analyzing data about the production process, businesses can identify and address problems before they cause major disruptions. This can lead to improved efficiency, reduced downtime, enhanced quality control and data-driven decision making.
Accurate data on machine utilization and downtime helps businesses allocate resources more efficiently and reduce idle time. By analyzing machine utilization patterns, the system can identify machines that are underutilized or prone to breakdowns, allowing businesses to take proactive measures to optimize resource allocation and minimize downtime.
By providing reliable, up-to-date information, production monitoring systems enable businesses to make informed decisions based on real-time insights. For example, if the system detects a decline in production output, it can generate reports and visualizations that highlight the potential causes, enabling management to make data-driven decisions to address the issue and improve overall performance.
Reduce time spent on manual processes and data collection, providing employees the opportunity to use their skills on more important tasks.
Track trends in your data so you can see, over time, how your plant is running. Look at throughput and performance by shift to look for opportunities for improvement.
By constantly monitoring and analyzing production data, businesses can identify inefficiencies, streamline processes, and reduce waste. For example, if the system detects a bottleneck in the production line, it can alert the appropriate personnel, who can then take corrective actions to eliminate the bottleneck and improve overall efficiency.
Production monitoring systems enable real-time monitoring of quality metrics, allowing businesses to identify defects early and take corrective actions. For instance, if the system detects an increase in the number of defective units, it can trigger an alarm, prompting the quality control team to investigate the issue and implement necessary measures to maintain product quality.
Data is collected from equipment or people, sent to Mingo’s cloud-based solution, and translated into actionable insights. This gives you the ability to make decisions regarding the productivity and efficiency of your plant, inevitably increasing profits, just like Oral BioTech.
Mingo gives you the ability to know exactly how the floor is running in real-time. Increase productivity, improve efficiency, and save costs. Watch the video to take our product tour.
“What gets tracked, gets improved.”
Matt Hill, Operations Improvement Coordinator at H&T
“Reduction in overtime was exactly what we were looking to do… and that’s exactly what we have achieved.”
Chad Hill, CEO at Versatech
“The real-time reporting at the manufacturing level is the biggest benefit.”
Ben Wohlschlaeger, Business Process Optimization Manager at Tacony
“Now that we have the transparency into the process, our OEE availability has increased significantly.”
John Bowers, VP of Operations at Oral BioTech
Built by people who know manufacturing, Mingo Smart Factory provides the 21st century “Smart Factory” experience that manufacturers need to grow in a modern environment. See how it can help you drive revenue.
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