Mingo Smart Factory is the easiest to use, fastest to implement production monitoring system that you won’t outgrow. This productivity platform is a plug-and-play solution that can be deployed in days not months. It integrates easily with other software.
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MES software is often rigid and inflexible, making it challenging to adapt to the ever-changing demands of discrete manufacturing. With varying product configurations and production requirements, discrete manufacturers need a solution that can accommodate flexibility.
Discrete manufacturing involves intricate processes with multiple variables, making it difficult for MES software to provide comprehensive insights. From multi-level bills of materials to complex routing requirements, MES software struggles to keep up with the complexity of discrete manufacturing operations.
MES software lacks the granularity required to capture detailed information about individual production units, materials, and components. Discrete manufacturers need a solution that can provide granular visibility into every aspect of their production processes.
As discrete manufacturers grow and expand their operations, MES software may struggle to scale effectively. From small-scale production facilities to large, multi-site enterprises, discrete manufacturers need a solution that can grow with them.
With a wide range of product variations and configurations, MES software often struggles to track and manage production processes effectively. Discrete manufacturers need a solution that can handle the complexities of tracking variations and ensuring consistency in production.
MES software may provide visibility into historical data, but it often lacks real-time monitoring capabilities. Discrete manufacturers need a solution that can provide real-time visibility into their production processes, allowing them to identify and address issues as they arise.
Integrating MES software with existing systems and equipment can be a complex and time-consuming process. Discrete manufacturers need a solution that can seamlessly integrate with their existing infrastructure, minimizing disruption to operations.
MES software can come with a hefty price tag, making it inaccessible for many discrete manufacturers. With budget constraints and competing priorities, discrete manufacturers need a cost-effective solution that can deliver value without breaking the bank.
MES software may offer limited customization options, making it difficult for discrete manufacturers to tailor the system to their specific needs. Discrete manufacturers need a dashboard that can be customized to meet their unique requirements and workflows.
MES software can be complex and difficult to use, requiring extensive training and expertise to operate effectively. Discrete manufacturers need a solution that is user-friendly and intuitive, allowing them to easily navigate and utilize the system.
Mingo Smart Factory works with manufacturers to help them get a better grasp on what is actually happening on the factory floor right now. No more relying on gut feelings or historical data to determine if the factory had a good week or bad week.
Stop wasting hours each week assigning someone to walk the factory floor to collect counts, write them on a clipboard, transpose the information onto a white board in the break room, and then pass it off to an intern to enter into Excel.
Automatically collect data through Mingo's sensors, PLC computers or a tablet enabled dashboard. This improves accuracy by removing human error and allows for additional data to be imported like temperature and vibration levels.
Access information instantly from the dashboard to make data-driven decisions. Sign up for automated reporting to be delivered to your email inbox every morning. Get alerted to issues as they happen with mobile alerts.
Inventory accuracy was something that Bennett Bishop of Ice Industries always wanted for his financial figures but he knew that any data had to be intrinsically tied to the production reporting accuracy.
“Six months before we had Mingo it was, ‘I’m gonna make an 80,000 piece adjustment to our inventory to get this back in line with what’s actually out there.’ We did a physical inventory recently for plant one in our main location where we installed Mingo first. We were accurate to the part and to the pound of steel.
We make small parts, we make big parts, we make heavy parts. From an account standpoint, for everything to be on to the part to the pound of steel, was almost shocking to me. It was nothing like we were doing years before this.“
So, you’re thinking about making an investment in a manufacturing productivity platform — it will clearly improve your business. But what does that mean in terms of actual dollars and cents? Use the handy tool below to quickly estimate your potential return.
Improving just one of these metrics will help you to either increase production or save costs, accelerating your return on investment. Mingo can help with all five, plus more.
Automatically collect real-time manufacturing data, contextualize it, gather meaningful insights, and display it in actionable dashboards.
“Before we implemented Mingo, we had a 14-week backlog in our West Chicago furniture plant, and the inefficiency of the backorders was significant,” said Nick Hinman, Vice President of Corporate Strategy.
With insight into production, standardization in place, and an understanding of key metrics, Tacony was able to gain a balance in the labor to work and not to overproduce if not necessary.
“Really, it eliminates excuses,” said Ben Wohlschlaeger, Business Process Optimization Manager. “When all of the data is there, you can’t argue with it anymore.”
Easy to Use, Flexible to Deploy & Fast Return on Value
Modular & Flexible, Grows with the Company
Built for Manufacturing Teams, Not IT
The goal of this guide is to assist manufacturers with the implementation of production monitoring on the plant floor to solve business challenges.
With the right data and the right tools to visualize data, production monitoring can connect your machines and empower you to help solve many of the manufacturing challenges affecting productivity.
All-in-one solution with hardware to connect older machines to the cloud & software for real time data analysis
Software is plug-and-play and fast to implement in days, not months
Gateways and hardware are easy to install by your maintenance staff
Mobile & email alerts so you can get updates and solve problems as they happen
Mingo boxes with gateways and any additional hardware are shipped 80% configured for your unique factory set-up
Flexible dashboard is designed for operators and easy to use
US based customer support team are industry experts and ready to help with any questions
Grows with your business as you identify the next areas for improvement
Built by people who know manufacturing, Mingo Smart Factory provides the 21st century “Smart Factory” experience that manufacturers need to grow in a modern environment. See how it can help you drive revenue.
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